HepcoMotion’s GV3 accommodates high forces and maintains accuracy of cutting in G.Kraft’s cardboard cutting machine

V-shape guide carriages. With this design, it is possible to nest the tools in one another and drive them in very close succession. This makes it possible to create grooves as close as 14mm apart.

Thanks to the programmable perforation rate, the folding behaviour and stability of packaging can be tailored to individual needs with product changes easily implemented. The use of complex cutters and the availability of a variety of tools negates the need to reverse the direction of travel of the cardboard during processing. All tools are able to cut, perforate, groove or carve as required and each tool is moved with its own servo motor.  Thanks to the precision of the tools, the continuous stream of cardboard is process-optimised for cutting.

The VPS100 is utilised in many different industries, as Bernd Krimphove, Head of packaging at G. Kraft explains: “Basically, the cardboard cutting machine is industry independent; everything needs to be packed in cardboard. Our machine is perfect where batch sizes are small and there are frequent product changes.”

In the furniture industry and with online mail order, the VPS100 is ideally suited as it is able to make cuts and grooves in very close succession. Thus, the machine is able to process cardboard for even the slimmest products, such as individual floorboards.

A special feature of the VPS100 is the ability not only to score, cut and perforate cardboard but also to scratch them. This sets Kraft apart from its competitors. This ability is particularly advantageous when processing very stiff and unyielding cardboard, as the cartons can be more easily folded. These processes are made possible by linear motion technology.

During the selection of a suitable guidance system, the designers had to consider factors such as how the movement would be carried out, which external forces will affect the guidance system and how flexible the system must be for the application. After comparing different systems, HepcoMotion’s GV3 range presented as a clear favourite.

The modular design of the GV3 range was also a huge advantage for the designers as it allowed them to meet their individual requirements. The guidance system can be considered a complete package as it is available as an assembled unit but also in component form. The GV3 components HepcoMotion supplied for the VPS100 were slides made of hardened steel, V-bearings and lubrication blocks. G. Kraft developed their own carriage plate and trolley, constructed in a V-shape, allowing the tools to move in very close succession.

Compared to classic recirculating ball guides, the GV3 guide system has advantages, as Thorsten Pfau, Technical Sales Manager at HepcoMotion explains: “A precise guidance system like GV3 is cleaner and smoother than those with recirculating ball guides.” The V-bearings are responsible for this smooth running. Each carriage uses two eccentric and two concentric bearings. The eccentric bearings are used to remove play and set preload in the carriage when they are adjusted to the rail.  This enables the running properties of each carriage to be individually adjusted and controlled.

For Bernd Krimphove, the main advantage of HepcoMotion’s GV3 system is its load carrying capacity. “Despite its extremely small size, it can absorb extremely high forces. When the guides lie flat, we can transfer significantly higher forces. This was basically the decisive advantage for us.”

The lubrication blocks supplied by HepcoMotion also improve system life. They are made with impact resistant plastic with spring-loaded, grease impregnated felts for low-friction lubrication. In some instances it is possible to operate the GV3 system without lubrication (which you cannot do with recirculating ball guides), but this reduces system life and load carrying capacity.

With the high processing speed and the ability to adjust tools and functions between processing options, the VPS100 automatic cardboard cutting machine is an extremely versatile machine. HepcoMotion’s GV3 provides the necessary precision at the point of cutting, whilst working with high forces generated by machining.